At Appliant, we have successfully completed the digitisation of the Meribel Pharma plant, a contract development and manufacturing organisation (CDMO) in Parets del Vallès (Barcelona). We would also like to thank COPA-DATA for implementing its zenon software, which was a key factor in the successful development of the project.

This initiative has been a decisive step in the innovation strategy of Meribel, a company founded in 2024 that already operates 13 centres in Europe.

From manual records to real-time data

Until recently, batch records and data collection at the plant were done manually, which could delay batch release by up to eleven days. With the aim of modernising these processes, Meribel entrusted Appliant to lead its digital transformation.

The solution implemented, based on zenon, has enabled real-time data collection, improved record integrity, minimised human error and streamlined batch release to just two or three days.

At Appliant, we worked closely with the quality and production departments to design a tablet-based ‘paper on glass’ solution, replacing paper forms with a simple digital interface. This solution was supported by zenon’s native modules, ensuring a smooth transition and effective integration with existing systems.

Results achieved

Thanks to digitisation, Meribel has significantly improved real-time visibility, data integrity and process traceability. Errors in batch records have been reduced to almost zero, and release time has been shortened to just two or three days. In addition, key reports such as PQRs (Product Quality Reviews) are now generated automatically.

These improvements not only increase internal efficiency, but also have a positive impact on Meribel’s customers by enabling them to reduce their time to market. They have also laid the foundation for future improvements, such as automatic data retrieval from sensors, connection to HR systems for skills validation, and expansion of OEE (Overall Equipment Effectiveness) monitoring throughout the plant.The Appliant team is proud to have accompanied Meribel in this digitalisation project, which is already transforming the way they work.