At Appliant, we are committed to the digital transformation of manufacturing processes in the biopharmaceutical industry. Our purpose is clear: to help our clients produce higher-quality medicines faster and make them more accessible to patients worldwide.

But how do we achieve this?

1. Breaking Data Silos on the Plant Floor: Manufacturing Intelligence Platform (MIP)

One of the main barriers to plant digitalization is the dispersion of data across multiple isolated systems. Our Manufacturing Intelligence Platform (MIP) integrates all relevant information into a single environment, providing a global, unified, real-time view of production. This enhances data-driven decision-making and optimizes production processes from the ground up.

2. Real-Time Quality Monitoring: Real-Time Product Quality Review (RTPQR)

1. Traditionally, Product Quality Review (PQR) was performed reactively, only when regulatory reports were required. With RTPQR, we enable proactive, continuous, real-time quality control, allowing early detection of deviations or trends and immediate corrective actions. This transforms quality into a dynamic process rather than merely a documentation requirement.

3. Process Robustness and Consistency: Continuous Process Verification 4.0 (CPV 4.0)

Thanks to Process Analytical Technology (PAT), our CPV 4.0 platform ensures operational robustness through continuous process verification. This keeps critical parameters under control and guarantees stable, reliable production in compliance with GMP and regulatory demands.

4. Reducing Time-To-Market: Real-Time Reject (RTR)

Time is critical in the biopharmaceutical industry. With our RTR solution, defective batches can be detected before reaching critical stages by comparing current production in real time with “golden batches” or by applying AI algorithms to predict deviations in critical parameters (CPP/CQA). This reduces late-stage rejects, optimizes resources, and accelerates product launches.

What Makes Us Different?

At Appliant, we have condensed over 15 years of experience in biopharmaceutical manufacturing into a set of GMP-compliant applications developed on the zenon industrial automation platform by COPA-DATA. This combination of industry expertise and cutting-edge technology allows us to offer customized, reliable, and scalable solutions for the current and future challenges of the pharmaceutical industry.